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- Correct Usage of fuse() in FreeCAD- When performing a union (boolean fuse) of multiple shapes in FreeCAD, always use the iterative .fuse() method on Part objects instead of Part.Union(). Correct Approach: fan_final_shape = all_parts_to_fuse[0] # Start with the first shape for shape in all_parts_to_fuse[1:]: # Iterate over remaining shapes fan_final_shape = fan_final_shape.fuse(shape) # Fuse one by one Avoid: fan_final_shape = Part.Union(all_parts_to_fuse) # Incorrect method - When applying a Placement to a FreeCAD shape (like a Part.Solid or Part.Shape), do not use .Placed(placement) — this method does not exist. Instead, use .copy() and assign the Placement directly, like this: shape = Part.makeBox(10, 10, 10) placed_shape = shape.copy() placed_shape.Placement = Placement(Vector(x, y, z), Rotation(Vector(0,0,1), angle)) Always use .copy() to avoid modifying the original shape directly, and set Placement as an attribute on the copied shape. - Whenever you are asked to make a fastner including nut bolt and screw, you need to make a similar code as the one given below. you have the rag in your context window from where you must write the necessary function of calculating dimensions from screw_maker.py. You need to then make a dummy function for the variables of the screw as asked- from screw_maker import * try: import FreeCADGui GUI_AVAILABLE = True except ImportError: GUI_AVAILABLE = False def makeAllMetalFlangedLockNut(self, fa): """Creates a distorted thread lock nut with a flange Supported types: - ISO 7044 all metal lock nuts with flange - ISO 12126 all metal flanged lock nuts with fine pitch thread """ dia = self.getDia(fa.calc_diam, True) if fa.baseType in ["ISO7044", "ISO12126"]: P, c, _, _, dc, _, _, h, _, m_min, _, s, _, _ = fa.dimTable m_w = m_min else: raise NotImplementedError(f"Unknown fastener type: {fa.Type}") # main hexagonal body of the nut shape = self.makeHexPrism(s, h) # flange of the hex fm = FSFaceMaker() fm.AddPoint((1.05 * dia + s) / 4, 0.0) fm.AddPoint((dc + sqrt3 * c) / 2, 0.0) fm.AddPoint((dc - c) / 2, 0.0) fm.AddArc2(0, c / 2, 150) fm.AddPoint( (1.05 * dia + s) / 4, sqrt3 / 3 * ((dc - c) / 2 + c / (4 - 2 * sqrt3) - (1.05 * dia + s) / 4), ) flange = self.RevolveZ(fm.GetFace()) shape = shape.fuse(flange).removeSplitter() # internal bore fm.Reset() id = self.GetInnerThreadMinDiameter(dia, P, 0.0) bore_cham_ht = (dia * 1.05 - id) / 2 * tan15 fm.AddPoint(0.0, 0.0) fm.AddPoint(dia * 1.05 / 2, 0.0) fm.AddPoint(id / 2, bore_cham_ht) fm.AddPoint(id / 2, h - bore_cham_ht) fm.AddPoint(dia * 1.05 / 2, h) fm.AddPoint(0.0, h) bore_cutter = self.RevolveZ(fm.GetFace()) shape = shape.cut(bore_cutter) # outer chamfer on the hex fm.Reset() fm.AddPoint((s / sqrt3 + 1.05 * dia / 2) / 2, h) fm.AddPoint(s / sqrt3, h) fm.AddPoint(s / sqrt3, m_w) top_cham_cutter = self.RevolveZ(fm.GetFace()) shape = shape.cut(top_cham_cutter) # add modelled threads if needed if fa.Thread: thread_cutter = self.CreateInnerThreadCutter(dia, P, h + P) shape = shape.cut(thread_cutter) return shape if __name__ == "__main__": import sys sys.path.append(r"C:\Users\yasin\Desktop\Code\text2cad_trial") import screw_maker as sm import FreeCAD as App, Part s = sm.Screw() class DummyFA: baseType = "ISO7044" Type = "ISO7044" calc_diam = "M10" Diameter = "M10" Thread = True LeftHanded = False dimTable = [1.5, 0.5, 0, 0, 17.5, 0, 0, 8.0, 0, 7.5, 0, 15, 0, 0] fa = DummyFA() shape = makeAllMetalFlangedLockNut(s, fa) doc = App.newDocument("AutoNut") obj = doc.addObject("Part::Feature", "AutoFlangedNut") obj.Shape = shape doc.recompute() print("Flanged lock nut generated successfully.") if GUI_AVAILABLE: # FreeCADGui.showMainWindow() FreeCADGui.activeDocument().activeView().viewAxometric() FreeCADGui.SendMsgToActiveView("ViewFit") - when asked to "make a flange of OD 100mm, bore size as 50mm, thickness 7.5mm. the height of the middle hollow neck must be 15mm. make 6 m12 holes at PCD 75mm", make the following code: import FreeCAD as App import FreeCADGui as Gui from FreeCAD import Vector import math def createFlangeAssembly(): doc = App.newDocument("Flange") # === Parameters === FLANGE_OUTER_DIAMETER = 100.0 FLANGE_THICKNESS = 7.5 BORE_INNER_DIAMETER = 50.0 NECK_HEIGHT = 15.0 NECK_OUTER_DIAMETER = 60.0 NUM_BOLT_HOLES = 6 BOLT_HOLE_DIAMETER = 12.0 PCD = 75.0 total_height = FLANGE_THICKNESS + NECK_HEIGHT # === 1. Create flange base === flange = doc.addObject("Part::Cylinder", "Flange") flange.Radius = FLANGE_OUTER_DIAMETER / 2 flange.Height = FLANGE_THICKNESS # === 2. Cut central bore from flange === bore = doc.addObject("Part::Cylinder", "CentralBore") bore.Radius = BORE_INNER_DIAMETER / 2 bore.Height = FLANGE_THICKNESS bore_cut = doc.addObject("Part::Cut", "FlangeWithBore") bore_cut.Base = flange bore_cut.Tool = bore # === 3. Create neck === neck_outer = doc.addObject("Part::Cylinder", "NeckOuter") neck_outer.Radius = NECK_OUTER_DIAMETER / 2 neck_outer.Height = NECK_HEIGHT neck_outer.Placement.Base = Vector(0, 0, FLANGE_THICKNESS) neck_inner = doc.addObject("Part::Cylinder", "NeckInner") neck_inner.Radius = BORE_INNER_DIAMETER / 2 neck_inner.Height = NECK_HEIGHT neck_inner.Placement.Base = Vector(0, 0, FLANGE_THICKNESS) neck_hollow = doc.addObject("Part::Cut", "HollowNeck") neck_hollow.Base = neck_outer neck_hollow.Tool = neck_inner # === 4. Fuse flange (with central hole) and neck === fused = doc.addObject("Part::Fuse", "FlangeAndNeck") fused.Base = bore_cut fused.Tool = neck_hollow # === 5. Cut bolt holes sequentially === current_shape = fused bolt_radius = BOLT_HOLE_DIAMETER / 2 bolt_circle_radius = PCD / 2 for i in range(NUM_BOLT_HOLES): angle_deg = 360 * i / NUM_BOLT_HOLES angle_rad = math.radians(angle_deg) x = bolt_circle_radius * math.cos(angle_rad) y = bolt_circle_radius * math.sin(angle_rad) hole = doc.addObject("Part::Cylinder", f"BoltHole_{i+1:02d}") hole.Radius = bolt_radius hole.Height = total_height hole.Placement.Base = Vector(x, y, 0) cut = doc.addObject("Part::Cut", f"Cut_Bolt_{i+1:02d}") cut.Base = current_shape cut.Tool = hole current_shape = cut # update for next iteration # === 6. Final result === # Recompute and fit view doc.recompute() Gui.activeDocument().activeView().viewAxometric() Gui.SendMsgToActiveView("ViewFit") return doc if __name__ == "__main__": createFlangeAssembly() use this template whenever asked to make a flange - Use material only when specified by user. An example of using material is- view_obj = final_obj.ViewObject view_obj.ShapeColor = (0.8, 0.8, 0.85) # Light grey-blue tone view_obj.DiffuseColor = [(0.8, 0.8, 0.85)] # Consistent color across faces view_obj.Transparency = 0 material_obj = doc.addObject("App::MaterialObject", "Material") material_obj.Material = { 'Name': 'Stainless steel', 'Density': '8000 kg/m^3', 'YoungsModulus': '200000 MPa', 'PoissonRatio': '0.3' } material_obj.Label = "StainlessSteelMaterial" - This is a good example for a teapot. Whenever asked to generate a teapot, make something similar: import FreeCAD as App import FreeCADGui as Gui from FreeCAD import Vector, Placement, Rotation import Part # Teapot dimensions BODY_BOTTOM_RADIUS = 50.0 BODY_MAX_RADIUS = 80.0 BODY_HEIGHT = 100.0 LID_OPENING_RADIUS = 35.0 # Spout parameters SPOUT_ATTACH_HEIGHT = BODY_HEIGHT * 0.5 # 50.0 SPOUT_OFFSET_Y = BODY_MAX_RADIUS * 0.7 # 56.0 SPOUT_LENGTH_HORIZONTAL = 60.0 SPOUT_LENGTH_VERTICAL = 30.0 SPOUT_RADIUS = 7.0 # Handle parameters HANDLE_ATTACH_TOP_HEIGHT = BODY_HEIGHT * 0.7 # 70.0 HANDLE_ATTACH_BOTTOM_HEIGHT = BODY_HEIGHT * 0.3 # 30.0 HANDLE_OFFSET_Y = -BODY_MAX_RADIUS * 0.7 # -56.0 HANDLE_RADIUS = 6.0 def createTeapot(): doc = App.newDocument("Teapot") # --- 1. Body --- body_profile_pts = [ Vector(BODY_BOTTOM_RADIUS, 0, 0), Vector(BODY_MAX_RADIUS, 0, BODY_HEIGHT * 0.4), Vector(BODY_MAX_RADIUS * 0.8, 0, BODY_HEIGHT * 0.7), Vector(LID_OPENING_RADIUS, 0, BODY_HEIGHT) ] body_spline = Part.BSplineCurve(body_profile_pts) body_edge = body_spline.toShape() line1 = Part.LineSegment(Vector(LID_OPENING_RADIUS, 0, BODY_HEIGHT), Vector(0, 0, BODY_HEIGHT)).toShape() line2 = Part.LineSegment(Vector(0, 0, BODY_HEIGHT), Vector(0, 0, 0)).toShape() line3 = Part.LineSegment(Vector(0, 0, 0), Vector(BODY_BOTTOM_RADIUS, 0, 0)).toShape() wire = Part.Wire([body_edge, line1, line2, line3]) face = Part.Face(wire) body_solid = face.revolve(Vector(0, 0, 0), Vector(0, 0, 1), 360) obj_body = doc.addObject("Part::Feature", "Body") obj_body.Shape = body_solid obj_body.ViewObject.ShapeColor = (0.9, 0.7, 0.7) # --- 2. Lid --- lid_profile_pts = [ Vector(36.0, 0, 0), Vector(36.0, 0, 3.0), Vector(35.0, 0, 3.0 + 20.0 * 0.2), Vector(17.5, 0, 3.0 + 20.0 * 0.7), Vector(10.0, 0, 3.0 + 20.0), Vector(5.0, 0, 3.0 + 20.0 + 15.0 * 0.8), Vector(0, 0, 3.0 + 20.0 + 15.0) ] lid_spline = Part.BSplineCurve(lid_profile_pts) lid_edge = lid_spline.toShape() line1 = Part.LineSegment(Vector(0, 0, 3.0 + 20.0 + 15.0), Vector(0, 0, 0)).toShape() line2 = Part.LineSegment(Vector(0, 0, 0), Vector(36.0, 0, 0)).toShape() wire_lid = Part.Wire([lid_edge, line1, line2]) face_lid = Part.Face(wire_lid) lid_solid = face_lid.revolve(Vector(0, 0, 0), Vector(0, 0, 1), 360) obj_lid = doc.addObject("Part::Feature", "Lid") obj_lid.Shape = lid_solid obj_lid.Placement = Placement(Vector(0, 0, BODY_HEIGHT), Rotation()) obj_lid.ViewObject.ShapeColor = (0.9, 0.7, 0.7) # --- 3. Spout (Precomputed final positions) --- spout_path_pts = [ Vector(0, -121, 66), # Original: (0, -56, 50) -> transformed Vector(0, -91, 51), # Original: (0, -26, 65) -> transformed Vector(0, -61, 36) # Original: (0, 4, 80) -> transformed ] spout_curve = Part.BSplineCurve(spout_path_pts) spout_wire = Part.Wire(spout_curve.toShape()) tangent_spout = spout_curve.tangent(spout_curve.FirstParameter)[0] tangent_spout.normalize() spout_circle = Part.Circle() spout_circle.Center = spout_path_pts[0] spout_circle.Axis = tangent_spout spout_circle.Radius = SPOUT_RADIUS spout_profile = Part.Wire(spout_circle.toShape()) spout_solid = spout_wire.makePipe(spout_profile) obj_spout = doc.addObject("Part::Feature", "Spout") obj_spout.Shape = spout_solid obj_spout.ViewObject.ShapeColor = (0.9, 0.7, 0.7) # --- 4. Handle (Precomputed final positions) --- handle_path_pts = [ Vector(0, 56, 31), # Original: (0, 56, 70) -> transformed Vector(0, 78, 43), # Original: (0, 78, 58) -> transformed Vector(0, 78, 79), # Original: (0, 78, 22) -> transformed Vector(0, 56, 71) # Original: (0, 56, 30) -> transformed ] handle_curve = Part.BSplineCurve(handle_path_pts) handle_wire = Part.Wire(handle_curve.toShape()) tangent_handle = handle_curve.tangent(handle_curve.FirstParameter)[0] tangent_handle.normalize() handle_circle = Part.Circle() handle_circle.Center = handle_path_pts[0] handle_circle.Axis = tangent_handle handle_circle.Radius = HANDLE_RADIUS handle_profile = Part.Wire(handle_circle.toShape()) handle_solid = handle_wire.makePipe(handle_profile) obj_handle = doc.addObject("Part::Feature", "Handle") obj_handle.Shape = handle_solid obj_handle.ViewObject.ShapeColor = (0.9, 0.7, 0.7) # --- 5. Fuse all parts --- fused = obj_body.Shape.fuse(obj_lid.Shape) fused = fused.fuse(obj_spout.Shape) fused = fused.fuse(obj_handle.Shape) obj_final = doc.addObject("Part::Feature", "Teapot_Complete") obj_final.Shape = fused obj_final.ViewObject.ShapeColor = (0.9, 0.6, 0.6) # Hide individual parts for clarity obj_body.ViewObject.Visibility = False obj_lid.ViewObject.Visibility = False obj_spout.ViewObject.Visibility = False obj_handle.ViewObject.Visibility = False doc.recompute() Gui.activeDocument().activeView().viewAxometric() Gui.SendMsgToActiveView("ViewFit") return doc if __name__ == "__main__": createTeapot() - This is a good example for a herringbone gear. If asked to make a herringbone gear, generate similar: #Herringbone gear import FreeCAD as App import FreeCADGui as Gui import Part import math from FreeCAD import Vector, Placement, Rotation def createHerringboneGear( num_teeth=20, module=5.0, pressure_angle_deg=20.0, helix_angle_deg=25.0, face_width=50.0, central_bore_diameter=20.0, num_loft_sections=50, addendum_factor=1.0, dedendum_factor=1.25, tooth_radial_offset=1.5 # Teeth pushed radially outward ): doc = App.newDocument("HerringboneGear") pressure_angle_rad = math.radians(pressure_angle_deg) helix_angle_rad = math.radians(helix_angle_deg) pitch_diameter = module * num_teeth pitch_radius = pitch_diameter / 2 addendum = addendum_factor * module dedendum = dedendum_factor * module root_radius = pitch_radius - dedendum + tooth_radial_offset outer_radius = pitch_radius + addendum + tooth_radial_offset gear_total_height = face_width half_gear_height = gear_total_height / 2 total_angular_twist_rad = (face_width * math.tan(helix_angle_rad)) / pitch_radius gear_hub = doc.addObject("Part::Cylinder", "GearHub") gear_hub.Radius = outer_radius - tooth_radial_offset gear_hub.Height = gear_total_height gear_hub.Placement.Base = Vector(0, 0, 0) if central_bore_diameter > 0: bore_radius = central_bore_diameter / 2 central_bore = doc.addObject("Part::Cylinder", "CentralBore") central_bore.Radius = bore_radius central_bore.Height = gear_total_height central_bore.Placement.Base = Vector(0, 0, 0) hub_base = doc.addObject("Part::Cut", "Hub_With_Bore") hub_base.Base = gear_hub hub_base.Tool = central_bore else: hub_base = gear_hub angle_per_tooth = 360.0 / num_teeth effective_half_angle_for_flank_base = (math.pi / num_teeth) / 2 effective_half_angle_for_flank_tip = effective_half_angle_for_flank_base * 0.7 P_A = Vector(root_radius * math.sin(effective_half_angle_for_flank_base), root_radius * math.cos(effective_half_angle_for_flank_base), 0) P_B = Vector(root_radius * math.sin(-effective_half_angle_for_flank_base), root_radius * math.cos(-effective_half_angle_for_flank_base), 0) P_C = Vector(outer_radius * math.sin(effective_half_angle_for_flank_tip), outer_radius * math.cos(effective_half_angle_for_flank_tip), 0) P_D = Vector(outer_radius * math.sin(-effective_half_angle_for_flank_tip), outer_radius * math.cos(-effective_half_angle_for_flank_tip), 0) e_flank1 = Part.LineSegment(P_B, P_D).toShape() e_flank2 = Part.LineSegment(P_A, P_C).toShape() def offset_midpoint(p1, p2, offset=0.1): mid = (p1 + p2).multiply(0.5) vec = p2.sub(p1) perp = Vector(-vec.y, vec.x, 0) perp.normalize() return mid.add(perp.multiply(offset)) tip_midpoint = offset_midpoint(P_D, P_C, 0.1) e_tip_arc = Part.ArcOfCircle(P_D, tip_midpoint, P_C).toShape() root_midpoint = offset_midpoint(P_A, P_B, 0.1) e_root_arc = Part.ArcOfCircle(P_A, root_midpoint, P_B).toShape() try: tooth_profile_wire = Part.Wire([e_root_arc, e_flank1, e_tip_arc, e_flank2]) except Exception as e: App.Console.PrintError(f"Error creating tooth profile wire: {e}. Using fallback wire.\n") fallback_edges = [ Part.LineSegment(P_A, P_B).toShape(), Part.LineSegment(P_B, P_D).toShape(), Part.LineSegment(P_D, P_C).toShape(), Part.LineSegment(P_C, P_A).toShape() ] tooth_profile_wire = Part.Wire(fallback_edges) tooth_profile_face = Part.Face(tooth_profile_wire) helical_teeth_LH_fused = None lh_z_start = 0 lh_z_end = half_gear_height lh_twist_start = 0 lh_twist_end = total_angular_twist_rad / 2 for tooth_idx in range(num_teeth): current_tooth_LH_profiles = [] initial_tooth_rotation_deg = tooth_idx * angle_per_tooth for i in range(num_loft_sections + 1): z_pos_current = lh_z_start + (lh_z_end - lh_z_start) * (i / num_loft_sections) current_slice_twist_angle_rad = lh_twist_start + (lh_twist_end - lh_twist_start) * (i / num_loft_sections) combined_rotation_deg = initial_tooth_rotation_deg + math.degrees(current_slice_twist_angle_rad) profile_copy = tooth_profile_face.copy() profile_copy.Placement = Placement( Vector(0, 0, z_pos_current), Rotation(Vector(0, 0, 1), combined_rotation_deg) ) current_tooth_LH_profiles.append(profile_copy) helical_tooth_LH_solid = Part.makeLoft(current_tooth_LH_profiles, True) if helical_teeth_LH_fused is None: helical_teeth_LH_fused = helical_tooth_LH_solid else: helical_teeth_LH_fused = helical_teeth_LH_fused.fuse(helical_tooth_LH_solid) obj_helical_LH = doc.addObject("Part::Feature", "HelicalTeeth_Left_Section") obj_helical_LH.Shape = helical_teeth_LH_fused obj_helical_LH.ViewObject.ShapeColor = (0.7, 0.7, 0.9) helical_teeth_RH_fused = None rh_z_start = half_gear_height rh_z_end = gear_total_height rh_twist_start = total_angular_twist_rad / 2 rh_twist_end = 0 for tooth_idx in range(num_teeth): current_tooth_RH_profiles = [] initial_tooth_rotation_deg = tooth_idx * angle_per_tooth for i in range(num_loft_sections + 1): z_pos_current = rh_z_start + (rh_z_end - rh_z_start) * (i / num_loft_sections) current_slice_twist_angle_rad = rh_twist_start + (rh_twist_end - rh_twist_start) * (i / num_loft_sections) combined_rotation_deg = initial_tooth_rotation_deg + math.degrees(current_slice_twist_angle_rad) profile_copy = tooth_profile_face.copy() profile_copy.Placement = Placement( Vector(0, 0, z_pos_current), Rotation(Vector(0, 0, 1), combined_rotation_deg) ) current_tooth_RH_profiles.append(profile_copy) helical_tooth_RH_solid = Part.makeLoft(current_tooth_RH_profiles, True) if helical_teeth_RH_fused is None: helical_teeth_RH_fused = helical_tooth_RH_solid else: helical_teeth_RH_fused = helical_teeth_RH_fused.fuse(helical_tooth_RH_solid) obj_helical_RH = doc.addObject("Part::Feature", "HelicalTeeth_Right_Section") obj_helical_RH.Shape = helical_teeth_RH_fused obj_helical_RH.ViewObject.ShapeColor = (0.7, 0.9, 0.7) combined_teeth_sections = doc.addObject("Part::Fuse", "Combined_Teeth_Sections") combined_teeth_sections.Base = obj_helical_LH combined_teeth_sections.Tool = obj_helical_RH final_gear = doc.addObject("Part::Fuse", "HerringboneGear_Complete") final_gear.Base = hub_base final_gear.Tool = combined_teeth_sections final_gear.ViewObject.ShapeColor = (0.8, 0.6, 0.9) if central_bore_diameter > 0: central_bore.ViewObject.Visibility = False gear_hub.ViewObject.Visibility = False hub_base.ViewObject.Visibility = False obj_helical_LH.ViewObject.Visibility = False obj_helical_RH.ViewObject.Visibility = False combined_teeth_sections.ViewObject.Visibility = False doc.recompute() Gui.activeDocument().activeView().viewAxometric() Gui.SendMsgToActiveView("ViewFit") return doc if __name__ == "__main__": createHerringboneGear() |